Why Do Industrial Air Filters Matter in Material Processing?

From semiconductor manufacturing to pharmaceuticals and food processing, the daily production in these industries relies on the proper functioning of filtration systems. These filters can precisely capture dust particles in the air, maintaining the cleanliness of the production environment at the required level, thereby ensuring production efficiency and personnel safety.

Common Pollutants in Production

According to the Environmental Protection Agency, the level of air pollution indoors is typically two to five times higher than that of outdoor air. In industrial buildings, the level of air pollution can be even higher, especially in manufacturing plants or chemical processing facilities. Common pollutants in daily production include the following:

>>> Particulate Matter in the Air: These particles may come from the external environment or may be generated during the production process, including dust particles, lint, and debris.

>>> Harmful Gases: The chemical industry releases a large number of harmful gases during production, including gases and volatile organic compounds (VOCs), sulfur dioxide, benzene, etc.

>>> Biological Contamination: In industries such as pharmaceuticals and food processing, there is a high likelihood of microbial contamination, including bacteria and fungi.

Consequences of Pollutant Accumulation

In industrial production, the accumulation of pollutants poses significant hazards to both production and personnel safety.

>>> Product Defects: Many products need to be manufactured in dust-free environments. If pollutants enter the production area and adhere to products, it can lead to performance defects. This is especially critical in the semiconductor and pharmaceutical industries, where product reliability and safety can be severely compromised.

>>> Equipment Failure: The accumulation of pollutants within equipment can lead to mechanical failures, shorten the lifespan of machinery, and increase maintenance costs and downtime.

>>> Personnel Safety: In production areas that generate a lot of dust or harmful gases, employees exposed to these environments for extended periods risk respiratory diseases and may even expose the company to legal liabilities.

The Role of Air Filters

The emergence of industrial air filters is aimed at helping companies improve the cleanliness of production environments, ensuring production efficiency and personnel safety. Their functions mainly include the following:

---Protecting Equipment from Harmful Pollutants

---Removing Contaminants to Purify Air and Airflow

---Protecting Personnel and the Work Environment

---Separating and Isolating Required Products from the Airflow

Choosing the Right Industrial Filtration Solution

Given the diversity and complexity of industrial environments, the design of filtration systems is significantly more complicated than that of residential or commercial buildings. In the preparatory phase, we need to thoroughly consider the following issues:

>>> Cleanroom Cleanliness Levels: Cleanrooms are primarily classified into classes 100, 1,000, 10,000, and 100,000, with smaller numbers indicating higher cleanliness levels and more complex filtration systems.

>>> Rated Airflow of the Cleanroom: The rated airflow refers to the volume of air that the cleanroom can handle and circulate under specified operating conditions. It is the foundation for ensuring uniform airflow within the cleanroom and maintaining a specific cleanliness level.

>>> Pollutants to be Filtered: If the main pollutants in the cleanroom are dust particles, standard air filters for cleanrooms can be chosen. If there is a need to remove harmful gases or additional requirements, chemical filters need to be added to the filtration system.

Cleanroom construction needs to be carried out by professionals. After communicating our requirements, technicians will place different grades of filters and cleanroom equipment in various areas of the ventilation system based on the actual conditions of the facility to achieve the desired cleanliness level.

In modern industrial production, a high-quality air filtration system is a crucial factor in ensuring production efficiency and employee safety. By properly selecting and using air filters, various industries can effectively address the pollutants encountered during production and ensure high-quality products and the health of employees. If you have any questions about air filtration solutions, please feel free to consult Amorair Global, we will provide professional service for you.